A500 HSS Properties — Grade B & Grade C Yield Strength, Applications & Design

ASTM A500 covers cold-formed welded and seamless carbon steel structural tubing in round (HSS), square (HSS), and rectangular (HSS) shapes. Grade B (Fy=46 ksi) and Grade C (Fy=50 ksi) are the most commonly specified grades for structural applications. This page covers A500 mechanical properties, chemical composition, HSS applications, connection considerations, and AISC 360 design guidance.

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A500 HSS Mechanical Properties

Grade Comparison

Property Grade B Grade C Grade D Grade A
Fy (ksi) 46 50 36 33
Fu (ksi) 58 62 58 45
Fy (MPa) 317 345 248 228
Fu (MPa) 400 428 400 310
Elongation (2 in.) 23% min 21% min 23% min 25% min

Note: Grade D and Grade A are rarely specified for structural applications. Grade B and Grade C dominate structural HSS usage.

Grade B vs Grade C

Attribute Grade B Grade C
Fy 46 ksi (317 MPa) 50 ksi (345 MPa)
Fu 58 ksi (400 MPa) 62 ksi (428 MPa)
Fy/Fu ratio 0.79 0.81
Cost Baseline +5-10%
Availability Excellent Excellent
Common use Secondary framing, trusses Columns, primary framing

Yield Strength by Shape and Size

A500 allows yield strength reductions for thicker walls and larger perimeters:

Grade Perimeter/Thickness Fy Reduction
B Perimeter/t ≤ 56 No reduction
B 56 < Perimeter/t ≤ 80 Fy = 42 ksi
B Perimeter/t > 80 Fy = 38 ksi
C Perimeter/t ≤ 56 No reduction
C 56 < Perimeter/t ≤ 80 Fy = 46 ksi
C Perimeter/t > 80 Fy = 42 ksi

Important: Always check the perimeter-to-thickness ratio when designing with thick-walled or large HSS sections. The reduction applies to round, square, and rectangular HSS.


A500 Chemical Composition

Heat Composition Requirements

Element Grade B Max (%) Grade C Max (%)
Carbon (C) 0.26 0.23
Manganese (Mn) 1.35
Phosphorus (P) 0.035 0.035
Sulfur (S) 0.035 0.035

Note: Grade C has tighter carbon control (0.23% max) and specifies manganese, contributing to its higher strength and better weldability.


HSS Shape Types

Round HSS (HSS)

Designation OD (in) Wall (in) Weight (lb/ft)
HSS 6.625x0.280 6.625 0.280 18.97
HSS 8.625x0.322 8.625 0.322 28.55
HSS 10.75x0.365 10.750 0.365 40.48
HSS 12.75x0.375 12.750 0.375 49.56

Square HSS (HSS)

Designation Width (in) Wall (in) Weight (lb/ft)
HSS 6x6x3/8 6.000 0.375 27.38
HSS 8x8x1/2 8.000 0.500 48.85
HSS 10x10x5/8 10.000 0.625 75.52
HSS 12x12x3/4 12.000 0.750 106.73

Rectangular HSS (HSS)

Designation Width (in) Height (in) Wall (in) Weight (lb/ft)
HSS 6x4x3/8 6.000 4.000 0.375 21.97
HSS 8x6x1/2 8.000 6.000 0.500 41.42
HSS 10x6x5/8 10.000 6.000 0.625 57.19
HSS 12x8x3/4 12.000 8.000 0.750 85.07

Applications

When to Use HSS

Application Recommended Grade Shape
Columns (buildings) Grade C Square or Rectangular
Trusses Grade B or C Round or Square
Architectural framing Grade B Round or Rectangular
Bollards Grade B Round
Sign structures Grade B Round
Light poles Grade B Round
Stadium seating Grade B Rectangular
Crane booms Grade C Rectangular

HSS vs W-Shapes for Columns

Attribute HSS (Square) W-Shape
Buckling resistance Excellent (equal ry/ry) Good (rx > ry)
Aesthetic Clean, modern Exposed flanges
Connection complexity Higher Lower
Fire resistance Better (less surface area) Lower
Cost Higher Lower
Availability Good Excellent

Connection Considerations

HSS connections require special attention compared to open sections.

HSS-to-HSS Connections

Connection Type Limit States Notes
T-joint (branch on chord) Chord plastification, branch effective width, punching shear AISC 360 Table K1
K-joint (gap or overlap) Chord plastification, branch effective width, punching shear AISC 360 Table K1
Corner joint Chord wall failure Special detailing required

HSS-to-Plate Connections

Connection Type Method Notes
Through-bolt Through-wall bolts Requires access holes
Blind bolts Side-mounted bolts No interior access needed
Welded plate Fillet or CJP weld Standard fabrication
Cleat Bolted angle cleat Field-bolted convenience

AISC 360 HSS Connection Design

The AISC 360 specification Chapter K covers HSS connection design:


Weldability

A500 HSS has good weldability for both Grade B and Grade C.

Preheat Requirements

Thickness Preheat (AWS D1.1)
Up to 3/4 in. (19 mm) Not required (above 32°F)
3/4 to 1-1/2 in. (19-38 mm) 50°F (10°C) minimum

Weld Types

Joint Weld Type Notes
HSS-to-plate Fillet weld Standard for most connections
HSS-to-HSS Fillet or CJP CJP for moment connections
End plate CJP or fillet CJP for full-strength connections

Welding Challenges

HSS wall thickness is typically thin (3/16" to 3/4"), requiring:


AISC 360 Design with A500

Worked Example — HSS Column

Problem: Check an HSS 8x8x3/8 Grade C column, KL=12 ft.

Given:

Solution:

Worked Example — HSS Truss Chord

Problem: Check the chord plastification for an HSS 6x6x3/8 Grade B truss chord with a 4x4x1/4 Grade B branch.

Given:

Solution:


A500 vs A1085

Attribute A500 Grade C A1085
Fy 50 ksi 50 ksi
Fu 62 ksi 65 ksi
Fy/Fu ratio 0.81 0.85 max
Wall tolerance ±10% ±10%
Charpy testing Not required Supplementary available
Seismic suitability Ordinary Enhanced
Cost Baseline +10-15%

Rule of thumb: Use A1085 for seismic moment frames and applications requiring guaranteed ductility. Use A500 Grade C for all other structural HSS applications.


Calculator

Design steel members with A500 HSS using our free calculators:


FAQ

Q: What is the yield strength of A500 Grade B HSS? A: ASTM A500 Grade B has a minimum yield strength of 46 ksi (317 MPa) and a minimum tensile strength of 58 ksi (400 MPa). Grade B is the most commonly specified grade for structural HSS applications.

Q: What is the difference between A500 Grade B and Grade C? A: Grade B has Fy=46 ksi and Fu=58 ksi. Grade C has Fy=50 ksi and Fu=62 ksi. Grade C provides 9% higher yield strength for a 5-10% cost premium. Grade C is preferred for columns and primary structural members.

Q: When should I use A500 vs A1085 HSS? A: Use A500 Grade C for most structural HSS applications. Use A1085 for seismic moment frames, buckling-restrained braces, and applications requiring guaranteed Fy/Fu ratio (0.85 max). A1085 has tighter quality controls and costs 10-15% more.

Q: Can I weld A500 HSS? A: Yes, A500 HSS is weldable. Use E7018 or ER70S-6 electrodes. For thin walls (under 3/16"), use lower heat input to prevent burn-through. Preheat is generally not required for thicknesses up to 3/4 inch.

Q: What is the perimeter-to-thickness ratio for A500? A: The perimeter-to-thickness ratio determines if yield strength reductions apply. For Grade B: no reduction when P/t ≤ 56, Fy=42 ksi when 56 < P/t ≤ 80, Fy=38 ksi when P/t > 80. Always check this for thick-walled or large HSS.

Q: How do I connect to HSS? A: Common methods include: welded plates (fillet or CJP welds), through-bolts (requires access holes), blind bolts (no interior access needed), and bolted angle cleats (field-bolted convenience). AISC 360 Chapter K covers HSS connection design.


Related: US Steel Grades → | A1085 HSS Properties → | US Steel Comparison → | Column Design Guide →