A500 HSS Properties — Grade B & Grade C Yield Strength, Applications & Design
ASTM A500 covers cold-formed welded and seamless carbon steel structural tubing in round (HSS), square (HSS), and rectangular (HSS) shapes. Grade B (Fy=46 ksi) and Grade C (Fy=50 ksi) are the most commonly specified grades for structural applications. This page covers A500 mechanical properties, chemical composition, HSS applications, connection considerations, and AISC 360 design guidance.
Quick access: A1085 HSS → | US Steel Grades → | Column Calculator → | Section Properties →
A500 HSS Mechanical Properties
Grade Comparison
| Property | Grade B | Grade C | Grade D | Grade A |
|---|---|---|---|---|
| Fy (ksi) | 46 | 50 | 36 | 33 |
| Fu (ksi) | 58 | 62 | 58 | 45 |
| Fy (MPa) | 317 | 345 | 248 | 228 |
| Fu (MPa) | 400 | 428 | 400 | 310 |
| Elongation (2 in.) | 23% min | 21% min | 23% min | 25% min |
Note: Grade D and Grade A are rarely specified for structural applications. Grade B and Grade C dominate structural HSS usage.
Grade B vs Grade C
| Attribute | Grade B | Grade C |
|---|---|---|
| Fy | 46 ksi (317 MPa) | 50 ksi (345 MPa) |
| Fu | 58 ksi (400 MPa) | 62 ksi (428 MPa) |
| Fy/Fu ratio | 0.79 | 0.81 |
| Cost | Baseline | +5-10% |
| Availability | Excellent | Excellent |
| Common use | Secondary framing, trusses | Columns, primary framing |
Yield Strength by Shape and Size
A500 allows yield strength reductions for thicker walls and larger perimeters:
| Grade | Perimeter/Thickness | Fy Reduction |
|---|---|---|
| B | Perimeter/t ≤ 56 | No reduction |
| B | 56 < Perimeter/t ≤ 80 | Fy = 42 ksi |
| B | Perimeter/t > 80 | Fy = 38 ksi |
| C | Perimeter/t ≤ 56 | No reduction |
| C | 56 < Perimeter/t ≤ 80 | Fy = 46 ksi |
| C | Perimeter/t > 80 | Fy = 42 ksi |
Important: Always check the perimeter-to-thickness ratio when designing with thick-walled or large HSS sections. The reduction applies to round, square, and rectangular HSS.
A500 Chemical Composition
Heat Composition Requirements
| Element | Grade B Max (%) | Grade C Max (%) |
|---|---|---|
| Carbon (C) | 0.26 | 0.23 |
| Manganese (Mn) | — | 1.35 |
| Phosphorus (P) | 0.035 | 0.035 |
| Sulfur (S) | 0.035 | 0.035 |
Note: Grade C has tighter carbon control (0.23% max) and specifies manganese, contributing to its higher strength and better weldability.
HSS Shape Types
Round HSS (HSS)
| Designation | OD (in) | Wall (in) | Weight (lb/ft) |
|---|---|---|---|
| HSS 6.625x0.280 | 6.625 | 0.280 | 18.97 |
| HSS 8.625x0.322 | 8.625 | 0.322 | 28.55 |
| HSS 10.75x0.365 | 10.750 | 0.365 | 40.48 |
| HSS 12.75x0.375 | 12.750 | 0.375 | 49.56 |
Square HSS (HSS)
| Designation | Width (in) | Wall (in) | Weight (lb/ft) |
|---|---|---|---|
| HSS 6x6x3/8 | 6.000 | 0.375 | 27.38 |
| HSS 8x8x1/2 | 8.000 | 0.500 | 48.85 |
| HSS 10x10x5/8 | 10.000 | 0.625 | 75.52 |
| HSS 12x12x3/4 | 12.000 | 0.750 | 106.73 |
Rectangular HSS (HSS)
| Designation | Width (in) | Height (in) | Wall (in) | Weight (lb/ft) |
|---|---|---|---|---|
| HSS 6x4x3/8 | 6.000 | 4.000 | 0.375 | 21.97 |
| HSS 8x6x1/2 | 8.000 | 6.000 | 0.500 | 41.42 |
| HSS 10x6x5/8 | 10.000 | 6.000 | 0.625 | 57.19 |
| HSS 12x8x3/4 | 12.000 | 8.000 | 0.750 | 85.07 |
Applications
When to Use HSS
| Application | Recommended Grade | Shape |
|---|---|---|
| Columns (buildings) | Grade C | Square or Rectangular |
| Trusses | Grade B or C | Round or Square |
| Architectural framing | Grade B | Round or Rectangular |
| Bollards | Grade B | Round |
| Sign structures | Grade B | Round |
| Light poles | Grade B | Round |
| Stadium seating | Grade B | Rectangular |
| Crane booms | Grade C | Rectangular |
HSS vs W-Shapes for Columns
| Attribute | HSS (Square) | W-Shape |
|---|---|---|
| Buckling resistance | Excellent (equal ry/ry) | Good (rx > ry) |
| Aesthetic | Clean, modern | Exposed flanges |
| Connection complexity | Higher | Lower |
| Fire resistance | Better (less surface area) | Lower |
| Cost | Higher | Lower |
| Availability | Good | Excellent |
Connection Considerations
HSS connections require special attention compared to open sections.
HSS-to-HSS Connections
| Connection Type | Limit States | Notes |
|---|---|---|
| T-joint (branch on chord) | Chord plastification, branch effective width, punching shear | AISC 360 Table K1 |
| K-joint (gap or overlap) | Chord plastification, branch effective width, punching shear | AISC 360 Table K1 |
| Corner joint | Chord wall failure | Special detailing required |
HSS-to-Plate Connections
| Connection Type | Method | Notes |
|---|---|---|
| Through-bolt | Through-wall bolts | Requires access holes |
| Blind bolts | Side-mounted bolts | No interior access needed |
| Welded plate | Fillet or CJP weld | Standard fabrication |
| Cleat | Bolted angle cleat | Field-bolted convenience |
AISC 360 HSS Connection Design
The AISC 360 specification Chapter K covers HSS connection design:
- Table K1 — HSS-to-HSS truss and frame connections
- Table K2 — HSS-to-HSS moment connections
- Table K3 — HSS transverse plate connections
- Table K4 — HSS longitudinal plate connections
Weldability
A500 HSS has good weldability for both Grade B and Grade C.
Preheat Requirements
| Thickness | Preheat (AWS D1.1) |
|---|---|
| Up to 3/4 in. (19 mm) | Not required (above 32°F) |
| 3/4 to 1-1/2 in. (19-38 mm) | 50°F (10°C) minimum |
Weld Types
| Joint | Weld Type | Notes |
|---|---|---|
| HSS-to-plate | Fillet weld | Standard for most connections |
| HSS-to-HSS | Fillet or CJP | CJP for moment connections |
| End plate | CJP or fillet | CJP for full-strength connections |
Welding Challenges
HSS wall thickness is typically thin (3/16" to 3/4"), requiring:
- Lower heat input to prevent burn-through
- Proper fit-up (gaps reduce weld strength)
- Qualified welding procedures for thin material
AISC 360 Design with A500
Worked Example — HSS Column
Problem: Check an HSS 8x8x3/8 Grade C column, KL=12 ft.
Given:
- HSS 8x8x3/8: Ag = 10.9 in², rx = ry = 3.05 in
- KL = 12 ft = 144 in
Solution:
- KL/r = 144/3.05 = 47.2
- Fe = π²E/(KL/r)² = π²(29,000)/47.2² = 128.4 ksi
- Fy/Fe = 50/128.4 = 0.389 < 2.25
- Fcr = 0.658^0.389 × 50 = 0.828 × 50 = 41.4 ksi
- Pn = Fcr × Ag = 41.4 × 10.9 = 451 kips
- LRFD: phiPn = 0.90 × 451 = 406 kips
- ASD: Pn/Omega = 451/1.67 = 270 kips
Worked Example — HSS Truss Chord
Problem: Check the chord plastification for an HSS 6x6x3/8 Grade B truss chord with a 4x4x1/4 Grade B branch.
Given:
- Chord: HSS 6x6x3/8 (B=6", t=0.375", Fy=46 ksi)
- Branch: HSS 4x4x1/4 (b1=4", t1=0.25")
- Gap g = 2"
Solution:
- B/t = 6/0.375 = 16 (compact, ≤ 33)
- Pn = Fy × t² × (2.5 + 3.5(b1/B)) / (1 - 0.81(g/B))
- Pn = 46 × 0.375² × (2.5 + 3.5(4/6)) / (1 - 0.81(2/6))
- Pn = 46 × 0.1406 × (2.5 + 2.333) / (1 - 0.27)
- Pn = 6.47 × 4.833 / 0.73 = 42.8 kips
- LRFD: phiPn = 0.90 × 42.8 = 38.5 kips per branch
A500 vs A1085
| Attribute | A500 Grade C | A1085 |
|---|---|---|
| Fy | 50 ksi | 50 ksi |
| Fu | 62 ksi | 65 ksi |
| Fy/Fu ratio | 0.81 | 0.85 max |
| Wall tolerance | ±10% | ±10% |
| Charpy testing | Not required | Supplementary available |
| Seismic suitability | Ordinary | Enhanced |
| Cost | Baseline | +10-15% |
Rule of thumb: Use A1085 for seismic moment frames and applications requiring guaranteed ductility. Use A500 Grade C for all other structural HSS applications.
Calculator
Design steel members with A500 HSS using our free calculators:
- Column Buckling Calculator → — HSS compression capacity with KL/r
- Beam Capacity Calculator → — HSS flexural strength
- Bolted Connection Calculator → — HSS connection design
- Section Properties → — Full AISC section database including HSS
FAQ
Q: What is the yield strength of A500 Grade B HSS? A: ASTM A500 Grade B has a minimum yield strength of 46 ksi (317 MPa) and a minimum tensile strength of 58 ksi (400 MPa). Grade B is the most commonly specified grade for structural HSS applications.
Q: What is the difference between A500 Grade B and Grade C? A: Grade B has Fy=46 ksi and Fu=58 ksi. Grade C has Fy=50 ksi and Fu=62 ksi. Grade C provides 9% higher yield strength for a 5-10% cost premium. Grade C is preferred for columns and primary structural members.
Q: When should I use A500 vs A1085 HSS? A: Use A500 Grade C for most structural HSS applications. Use A1085 for seismic moment frames, buckling-restrained braces, and applications requiring guaranteed Fy/Fu ratio (0.85 max). A1085 has tighter quality controls and costs 10-15% more.
Q: Can I weld A500 HSS? A: Yes, A500 HSS is weldable. Use E7018 or ER70S-6 electrodes. For thin walls (under 3/16"), use lower heat input to prevent burn-through. Preheat is generally not required for thicknesses up to 3/4 inch.
Q: What is the perimeter-to-thickness ratio for A500? A: The perimeter-to-thickness ratio determines if yield strength reductions apply. For Grade B: no reduction when P/t ≤ 56, Fy=42 ksi when 56 < P/t ≤ 80, Fy=38 ksi when P/t > 80. Always check this for thick-walled or large HSS.
Q: How do I connect to HSS? A: Common methods include: welded plates (fillet or CJP welds), through-bolts (requires access holes), blind bolts (no interior access needed), and bolted angle cleats (field-bolted convenience). AISC 360 Chapter K covers HSS connection design.
Related: US Steel Grades → | A1085 HSS Properties → | US Steel Comparison → | Column Design Guide →