Charpy Quality Designation System

EN 10025-2 uses suffix letters to indicate Charpy impact testing requirements:

Suffix Test Temperature Min CVN Energy (Longitudinal) Typical Specification
JR 20°C 27 J Interior members, warm environments
J0 0°C 27 J Exterior temperate climate, most European use
J2 -20°C 27 J Cold climate, fracture-critical members
K2 -20°C 40 J High toughness, offshore, seismic, wind towers

The JR suffix is the most basic quality designation. J2 is the most commonly specified for primary structural members in Northern and Central Europe. K2 is required for fatigue-loaded structures and low-temperature applications per EN 1993-1-10.


Min CVN Energy by Grade and Quality

S235 Series

Quality Test Temp Min Energy (J) Longitudinal Min Energy (J) Transverse Typical Use
S235JR 20°C 27 J Secondary framing, interior
S235J0 0°C 27 J Exterior light framing
S235J2 -20°C 27 J Primary members, cold climate

Note: For S235 grades, transverse Charpy testing is not typically required. The JR quality is adequate for most non-structural applications.

S275 Series

Quality Test Temp Min Energy (J) Longitudinal Min Energy (J) Transverse Typical Use
S275JR 20°C 27 J General structural, warm interior
S275J0 0°C 27 J Exterior building frames
S275J2 -20°C 27 J Primary structural, cold climate

S355 Series

Quality Test Temp Min Energy (J) Longitudinal Min Energy (J) Transverse Typical Use
S355JR 20°C 27 J Warm interior, low-risk
S355J0 0°C 27 J Exterior frames, temperate
S355J2 -20°C 27 J 27 J Standard for primary members
S355K2 -20°C 40 J 27 J High toughness, fatigue, offshore

Important: S355J2 and S355K2 require transverse Charpy testing. The transverse requirement is often the governing criterion for plates over 25 mm thickness.

S420 and S460 Series

Quality Test Temp Min Energy (J) Longitudinal Min Energy (J) Transverse Typical Use
S420J2 -20°C 27 J 27 J High-strength, cold climate
S460J2 -20°C 27 J 27 J High-strength primary members
S460K2 -20°C 40 J 27 J High-strength, offshore, wind

S420 and S460 to EN 10025-3 (normalized) or EN 10025-4 (thermomechanical rolled) are fine-grain structural steels offering improved Charpy properties.


Charpy Selection per EN 1993-1-10

EN 1993-1-10 provides thickness-dependent material toughness selection based on:

  1. Minimum service temperature (T_ed)
  2. Stress level (general stress vs. welded detail stress)
  3. Element thickness
  4. Steel grade and quality

The standard provides a table relating steel grade, quality, thickness, and minimum service temperature. For example:

Grade/Quality Max Thickness at -20°C (General) Max Thickness at -30°C (General)
S235J2 120 mm 80 mm
S275J2 100 mm 60 mm
S355J2 70 mm 40 mm
S355K2 100 mm 70 mm
S460J2 60 mm 30 mm

For welded details, the allowable thickness reduces by approximately 30-50% depending on the detail category per EN 1993-1-10 Annex C.


Practical Design Guidance

When to Specify Each Quality

Plate Direction Considerations

For plates over 25 mm in thickness subject to through-thickness tension (restrained welds, T-joints), consider specifying Z-quality per EN 10164 for lamellar tearing resistance. Z-quality is independent of Charpy quality and is denoted as Z15, Z25, or Z35.


Worked Example — Charpy Selection for Bridge Tension Member

Problem: A steel tied-arch bridge in Stockholm, Sweden (minimum service temperature of -25°C) uses S355 tension hangers. The hangers are welded to cast steel nodes with high restraint. Plate thickness is 45 mm. Determine the required Charpy quality and verify against EN 1993-1-10.

Step 1 — Determine T_ed per EN 1993-1-10: For Stockholm, the characteristic minimum shade air temperature is approximately -25°C. Per EN 1993-1-10 Clause 2, T_ed = T_md + ΔTr where T_md is the minimum service temperature. For outdoor structures, T_ed = -25°C - 5°C (ΔTr for radiation loss) = -30°C.

Step 2 — Stress Level per EN 1993-1-10 Table 2.1: The hanger is a tension member with welded attachments at both ends. This is a "welded detail in tension" — the most demanding stress category. Per EN 1993-1-10, for S355 with welded details: σ_Ed = 0.75 × fy(t) (high stress level, weld detail category).

Step 3 — Thickness Check per EN 1993-1-10 Table 2.1: Required toughness per S355 quality at T_ed = -30°C with welded detail stress:

Step 4 — Transverse Charpy per EN 10025-2: For plate 45 mm thick subject to through-thickness tension at welded nodes, specify Z-quality per EN 10164 for lamellar tearing resistance. Minimum Z25 (25% reduction of area in through-thickness tensile test). Combined specification: S355K2+Z25 per EN 10025-3 (normalized fine-grain structural steel).

Step 5 — CVN Verification per EN 10025-2: S355K2 requires:

Per EN 1993-1-10 Clause 2.3.2, for T_ed = -30°C and 45 mm thickness:

Result: Specify S355K2+Z25 to EN 10025-3. Charpy: 40 J longitudinal, 27 J transverse at -20°C. Verified against EN 1993-1-10 for T_ed = -30°C at 45 mm thickness with welded details. Z25 provides lamellar tearing resistance for restrained welded nodes.


Frequently Asked Questions

What is the difference between J2 and K2 Charpy requirements?

J2 requires a minimum of 27 J at -20°C in both longitudinal and transverse directions. K2 requires a minimum of 40 J (longitudinal) and 27 J (transverse) at -20°C. K2 provides approximately 50% higher impact energy absorption and is specified for offshore, wind turbine, and seismic applications where higher fracture toughness is needed.

What Charpy quality should I specify for a steel building in London?

For a steel building in London (minimum outdoor temperature approximately -5°C to -10°C), specify S355J2 as the minimum quality for all primary structural members. J2 provides 27 J at -20°C, giving adequate margin above the design minimum temperature. For heavily loaded tension members or welded connections in plates over 25 mm, consider S355K2 or S460K2.

Is Charpy testing required for bolts per Eurocode 3?

Yes. EN 1993-1-8 requires bolts to meet Charpy impact requirements per EN 1993-1-10. Property class 8.8 and 10.9 bolts typically meet 27 J at -20°C (J2 equivalent) as standard. For temperatures below -20°C, consult EN 1993-1-10 Annex C for bolt grade selection.


Related Pages


Educational reference only. Charpy impact values per EN 10025-2:2019. Thickness-temperature limits per EN 1993-1-10:2005. Verify material toughness against mill certificates and project specification requirements. For fracture-critical applications, consult EN 1993-1-10 Annex C for detailed acceptance criteria. Results are PRELIMINARY — NOT FOR CONSTRUCTION without independent verification.

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