Australian Cold-Formed Steel — AS/NZS 4600 Design Guide

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Reference for cold-formed steel design per AS/NZS 4600:2018. Covers effective width method, distortional buckling, section types (lipped channels, Z-sections, Sigma sections), and purlin/girt design.

Common Section Types

Section Use Grade Issues
Lipped channel (C) Purlins, girts G450-G550 Distortional buckling
Z-section Purlin (overlapping) G450-G550 Lateral-torsional
Sigma section Long-span purlins G450-G550 Combined bending+torsion
Hat section Girts, flashings G300-G450 Local buckling

Steel Grades

Grade t≤1.0mm Fy t>1.0mm Fy Fu
G300 300 300 340
G450 450 450 500
G500 500 500 540
G550 550 500 550

Design Methods

Method Use Clause
Effective Width (EWM) All sections (default) Section 2
Direct Strength (DSM) HSS, decking, racks Section 7
Test-based No analytical method Section 8

Worked Example

Problem: 200 mm lipped channel, t=1.5 mm, G550. Zex=25×10³ mm³. Find φMs.

Solution:

  1. t=1.5 mm → G550 Fy=500 MPa
  2. EWM: Check local buckling λ for each element
  3. If λ>λe, reduce to effective width be
  4. φMs = 0.90 × 500 × 25×10³ = 11.25 kNm
  5. Check distortional buckling per Clause 3.4 (may reduce capacity)

Design Resources

FAQ

Standard cold-formed steel grade in Australia? G550 (fy=550/500 MPa) is most common. G300 used for non-structural members.

What is distortional buckling? Lip stiffener buckling with adjacent flange. Governs lipped channel capacity. Per AS/NZS 4600 Clause 3.4.

AS/NZS 4600 for storage racks? AS 4084 has additional requirements for racks: impact loads, seismic, special detailing.


Educational Use Only — This reference is for educational and preliminary design purposes only. All structural designs must be independently verified by a licensed Professional Engineer (PE) or Structural Engineer (SE) in accordance with AS 4100:2020 and all applicable Australian Standards. Results are not for construction.