Compact Section Limits — AISC 360 Table B4.1b Width-Thickness Ratios

Section compactness determines whether a steel member can develop its full plastic moment capacity (Mp) or is limited by local buckling. AISC 360-22 Table B4.1b classifies flexural members as compact, noncompact, or slender based on width-to-thickness ratios. This classification directly affects available flexural strength.

Why compactness matters

AISC 360-22 Table B4.1b — flexural members

Flanges of rolled I-shapes and channels

Width-thickness ratio lambda = bf/(2*tf):

Classification Limit Value (Fy=50 ksi)
Compact lambda <= lambda_p lambda_p = 0.38*sqrt(E/Fy) = 9.15
Noncompact lambda_p < lambda <= lambda_r lambda_r = 1.0*sqrt(E/Fy) = 24.1
Slender lambda > lambda_r Elastic local buckling governs

Most standard W-shapes satisfy this (e.g., W16x40 has bf/(2tf) = 6.93). The lightest W-shapes approach the noncompact limit.

Webs of doubly symmetric I-shapes in flexure

Width-thickness ratio lambda = h/tw:

Classification Limit Value (Fy=50 ksi)
Compact lambda <= lambda_p lambda_p = 3.76*sqrt(E/Fy) = 90.6
Noncompact lambda_p < lambda <= lambda_r lambda_r = 5.70*sqrt(E/Fy) = 137.3
Slender lambda > lambda_r Web local buckling governs

All standard rolled W-shapes have compact webs for Fy <= 50 ksi. Web compactness only becomes an issue for built-up plate girders or high-strength steel.

Flanges of rectangular HSS

Width-thickness ratio lambda = b/t (flat width to wall thickness):

Classification Limit Value (Fy=46 ksi, A500 Gr.C)
Compact lambda <= lambda_p lambda_p = 1.12*sqrt(E/Fy) = 28.1
Noncompact lambda_p < lambda <= lambda_r lambda_r = 1.40*sqrt(E/Fy) = 35.2
Slender lambda > lambda_r Elastic local buckling governs

Round HSS (pipes)

Width-thickness ratio lambda = D/t:

Classification Limit Value (Fy=42 ksi)
Compact lambda <= lambda_p lambda_p = 0.07*E/Fy = 48.3
Noncompact lambda_p < lambda <= lambda_r lambda_r = 0.31*E/Fy = 214

Summary table — lambda_p and lambda_r

Element lambda lambda_p (Fy=36) lambda_p (Fy=50) lambda_r (Fy=50)
I-shape flange bf/(2tf) 10.8 9.15 24.1
I-shape web h/tw 107 90.6 137
Rect. HSS wall b/t 31.8 28.1* 35.2*
Round HSS D/t 56.4** 48.3** 214**

*HSS Fy = 46 ksi standard. **Round HSS Fy = 42 ksi.

Checking compactness — step by step

Example: W21x44, Fy = 50 ksi. bf = 6.50 in, tf = 0.450 in, h/tw = 53.6.

Flange: lambda = 6.50/(20.450) = 7.22 < 9.15 -- COMPACT. Web: lambda = 53.6 < 90.6 -- COMPACT. W21x44 can develop full Mp = FyZx.

Example: HSS 12x6x1/4, Fy = 46 ksi. b/t = 22.8 (short wall), h/t = 46.5 (long wall). Short wall: 22.8 < 28.1 -- COMPACT. Long wall: 46.5 < 60.8 (web limit for rect. HSS) -- COMPACT.

High-strength steel considerations

For Fy >= 65 ksi, compact limits tighten significantly. I-shape flange lambda_p drops from 9.15 (Fy=50) to 8.03 (Fy=65). Several light W-shapes become noncompact at higher grades. Always verify compactness when using A913 Gr. 65 or A709 Gr. 70 steel.

Effect on flexural capacity

Class Mn (no LTB) AISC Equation
Compact Mn = Mp = Fy*Zx F2-1
Noncompact (flange) Mn = Mp - (Mp - 0.7FySx)(lambda-lambda_p)/(lambda_r-lambda_p) F3-1
Slender (flange) Mn = 0.9Ekc*Sx/lambda^2 F3-2

Common mistakes

  1. Assuming all rolled W-shapes are compact. Nearly all are for Fy = 50 ksi, but a few very light sections (W6x8.5, W8x10) are noncompact. Always verify.

  2. Using wrong lambda formula for HSS. Rectangular HSS uses flat width b/t, not full outside dimension. Flat width = outside - 3*t.

  3. Forgetting to check both flange and web. A section is classified by its most limiting element.

  4. Applying compact equations to built-up sections. Plate girders with slender webs require AISC Chapter F4/F5.

  5. Not adjusting for actual Fy. Higher actual Fy tightens compact limits. Use specified minimum Fy for design.

Frequently asked questions

What does compact mean for a steel section? A compact section has flanges and web stocky enough to develop Mp = Fy*Zx before local buckling occurs. All compression elements must have width-thickness ratios below limits in AISC 360 Table B4.1b.

Are all W-shapes compact? Nearly all for Fy = 50 ksi. The vast majority of standard rolled W-shapes in the AISC Manual are compact. No standard rolled W-shape has a slender web at Fy = 50 ksi.

What happens if my section is noncompact? Flexural capacity is reduced below Mp but remains above 0.7FySx. Use AISC Eq. F3-1 to interpolate.

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Related references

Disclaimer

This page is for educational and reference use only. It does not constitute professional engineering advice. All design values must be verified against AISC 360-22 Table B4.1b for the specific section and steel grade. The site operator disclaims liability for any loss arising from the use of this information.