UK Beam Design — EN 1993-1-1 & UK NA Worked Example
This reference covers beam design for UK steel design per EN 1993-1-1:2005 Clauses 6.2-6.3 and UK NA. The Eurocode 3 beam design process in the UK follows a systematic sequence: cross-section classification, moment resistance, shear resistance, lateral-torsional buckling, and serviceability deflection.
Design requirements, worked examples, and practical design guidance are provided for common design office applications.
Code Reference: EN 1993-1-1:2005 Clauses 6.2-6.3 and UK NA
Cross-Section Classification (EN 1993-1-1 Clause 5.5)
Classification depends on the flange and web slenderness relative to limits in Table 5.2:
| Class | Moment Capacity Basis | Plastic Hinge? | Rotation Capacity? |
|---|---|---|---|
| 1 | Wpl × fy / γM0 | Yes | Full |
| 2 | Wpl × fy / γM0 | Yes | Limited |
| 3 | Wel × fy / γM0 | No | None |
| 4 | Weff × fy / γM0 | No | None |
For S275 steel (ε = √(235/275) = 0.92):
- Class 1 web: c/t ≤ 72ε = 66.7
- Class 1 flange: c/t ≤ 9ε = 8.3
For S355 steel (ε = √(235/355) = 0.81):
- Class 1 web: c/t ≤ 72ε = 58.5
- Class 1 flange: c/t ≤ 9ε = 7.3
Most hot-rolled UB sections in S275/S355 are Class 1 or Class 2 in bending.
Moment Resistance (EN 1993-1-1 Clause 6.2.5)
[ M*{c,Rd} = \frac{W*{pl} fy}{\gamma{M0}} \quad \text{(Class 1 and 2)} ]
[ M*{c,Rd} = \frac{W*{el,min} fy}{\gamma{M0}} \quad \text{(Class 3)} ]
Where γM0 = 1.00 (UK NA).
Moment Capacity Table — Selected UB Sections (S355)
| Section | Mass (kg/m) | Wpl,y (cm³) | Mc,Rd (kNm) | Depth (mm) | Section Class |
|---|---|---|---|---|---|
| 533×210 UB 92 | 92 | 2616 | 928.7 | 533.1 | 1 |
| 457×191 UB 89 | 89 | 2142 | 760.4 | 463.6 | 1 |
| 406×178 UB 60 | 60 | 1357 | 481.7 | 406.4 | 1 |
| 356×171 UB 51 | 51 | 1018 | 361.4 | 355.6 | 1 |
| 305×165 UB 40 | 40 | 746 | 264.8 | 303.4 | 1 |
| 254×146 UB 37 | 37 | 551 | 195.6 | 256.0 | 1 |
| 203×133 UB 25 | 25 | 340 | 120.7 | 203.2 | 1 |
Mc,Rd = Wpl,y × 355 / 1.0. Compression flange restraint assumed. Reduction for coexistent shear may apply.
Shear Resistance (EN 1993-1-1 Clause 6.2.6)
[ V*{c,Rd} = V*{pl,Rd} = \frac{Av (f_y / \sqrt{3})}{\gamma{M0}} ]
Shear area Av for rolled sections: Av = A - 2 b tf + (tw + 2r) tf
Typical shear capacities (S355):
| Section | Av (mm²) | Vpl,Rd (kN) |
|---|---|---|
| 533×210 UB 92 | 4785 | 980.7 |
| 457×191 UB 89 | 4080 | 836.3 |
| 406×178 UB 60 | 2784 | 570.7 |
Vpl,Rd = Av × (355/√3) / 1.0. Shear buckling check required if hw/tw > 72ε/η.
Worked Example — 533×210 UB 92 in S355
Given:
- Span: 8000 mm, simply supported
- Design moment: MEd = 600 kNm
- Design shear: VEd = 250 kN
- Lateral restraint: at supports and mid-span (Lcr = 4000 mm)
Section data (533×210 UB 92):
- Wpl,y = 2616 cm³, fy = 355 N/mm²
- Av = 4785 mm²
- h/b = 533.1/209.3 = 2.55 > 2 → LTB curve 'b'
Check 1 — Moment (Clause 6.2.5): Mc,Rd = 2616 × 355 / 1.0 × 10⁻³ = 928.7 kNm UT = 600 / 928.7 = 0.65 — Satisfactory
Check 2 — Shear (Clause 6.2.6): Vpl,Rd = 4785 × (355/√3) / 1.0 × 10⁻³ = 980.7 kN VEd / Vpl,Rd = 250 / 980.7 = 0.25 < 0.5 — No moment reduction for shear
Check 3 — Lateral-Torsional Buckling (Clause 6.3.2): Mcr = C1 × π²EIz / Lcr² × √(Iw/Iz + Lcr²GIt/π²EIz)
Using SCI P362 design tables for Lcr = 4.0m (loaded at top flange, destabilising? No): Mb,Rd = χLT × Wpl,y × fy / γM1
For Lcr = 4.0m with curve 'b' (αLT = 0.34): χLT ≈ 0.81 (from EN 1993-1-1 Table 6.3)
Mb,Rd = 0.81 × 928.7 = 752.2 kNm UT for LTB = 600 / 752.2 = 0.80 — Satisfactory
Check 4 — Deflection (Serviceability): wmax = 5wL⁴ / (384EI) for UDL For w = 20 kN/m (unfactored live load): w = 5×20×8000⁴/(384×210000×55200×10⁴) = 18.4mm L/300 = 8000/300 = 26.7mm — 18.4 < 26.7 — Satisfactory
Web Bearing and Buckling (EN 1993-1-5)
At support locations, check web bearing resistance:
[ R*{w,Rd} = \frac{f*{yw} L*{eff} t_w}{\gamma*{M1}} ]
For the 533×210 UB 92 with stiff bearing length ss = 100mm: Leff = χF × ly where ly accounts for load spread through flange Typical resistance: ~400-500 kN for unstiffened web
Design Resources
- UK Column Design — Column buckling design
- UK Steel Properties — S275/S355 material data
- UK Connection Design — Beam-to-column connections
- UK Deflection — Serviceability limits
- UK Steel Beam Sizes — Full UB section tables
- UK UB/UC Sections — Section property data
- All UK References
Frequently Asked Questions
How is beam flexure checked per EN 1993-1-1 with UK NA?
Flexural capacity Mc,Rd = Wpl fy / γM0 per EN 1993-1-1 Clause 6.2.5. UK NA specifies γM0 = 1.00. For a 533×210 UB92 (S355): Mc,Rd = 2616 x 355 x 10⁻³ / 1.0 = 928.7 kNm. The classification of the cross-section (Class 1, 2, 3, or 4) determines whether plastic (Wpl) or elastic (Wel) section modulus is used.
What are the UK NA lateral-torsional buckling modifications?
UK NA modifies the LTB curve selection: for rolled UB sections, buckling curve 'a' for h/b ≤ 2 and curve 'b' for h/b > 2. The UK NA also specifies specific imperfection factors for each curve: αLT = 0.21 for curve 'a' and αLT = 0.34 for curve 'b'. The UK NA adopts the recommended values for χLT determination without additional modification factors.
When is shear buckling a concern for UK beams?
Shear buckling requires checking when hw/tw > 72ε/η per EN 1993-1-1 Clause 6.2.6(6). For S355: 72 × 0.81 / 1.0 = 58.5. Most standard UB sections have web slenderness below this limit at ambient temperature. For example, 533×210 UB92 has hw/tw = 476.5/8.8 = 54.1 < 58.5, so no shear buckling check needed. Heavier sections and fabricated plate girders may exceed this limit.
What deflection limits apply to UK steel beams?
UK NA to EN 1993-1-1 and EN 1990 NA recommends: roof beams L/200 (vertical under variable loads), floor beams L/300, plastered ceilings L/360. Cantilevers: L/150 for floors, L/100 for roofs. Refer to the UK deflection limits guide for comprehensive coverage of serviceability criteria including dynamic and horizontal drift limits.
How does coexistent shear affect moment capacity?
Per EN 1993-1-1 Clause 6.2.8, when VEd > 0.5 Vpl,Rd, the yield strength must be reduced for the moment resistance calculation: fy,red = (1 - ρ) fy where ρ = (2VEd/Vpl,Rd - 1)². This is a ductile shear-moment interaction. In most UK beam designs, shear utilisation is well below 50%, so no reduction is required.
Reference only. Verify all values against the current edition of EN 1993-1-1:2005 Clauses 6.2-6.3 and UK NA. This information does not constitute professional engineering advice.