Steel Deck Calculator
Quick answer: A 1.5-inch deep, 22-gauge (0.0295 in) galvanized roof deck spanning 5 ft in a 3-span condition can carry approximately 70 psf total load (bending governs). Switching to 20-gauge (0.0358 in) increases capacity to about 100 psf. A 2-inch composite floor deck (22 ga) with 4.5 inches of lightweight concrete spanning 10 ft typically achieves 140-200 psf allowable superimposed load. Use the calculator below for exact capacities per SDI standards.
Common Steel Deck Profiles
| Profile | Depth (in) | Type | Typical Gage | Typical Span Range |
|---|---|---|---|---|
| 1.5B (narrow rib) | 1.5 | Roof deck | 22-26 | 4-8 ft |
| 1.5W (wide rib) | 1.5 | Roof deck | 22-26 | 4-8 ft |
| 2.0N | 2.0 | Floor form deck | 22-26 | 5-10 ft |
| 3.0N | 3.0 | Composite floor deck | 18-22 | 8-15 ft |
| 1.5 inch composite | 1.5 | Floor deck w/ re-entrants | 22-26 | 6-12 ft |
| 2 inch composite | 2.0 | Floor deck w/ re-entrants | 22-26 | 7-14 ft |
| 3 inch composite | 3.0 | Deep composite deck | 18-22 | 10-18 ft |
Gage Thickness Reference
| Gage | Thickness (in) | Weight (psf, bare) | Relative Cost |
|---|---|---|---|
| 26 | 0.0179 | 0.75 | Lowest |
| 24 | 0.0239 | 1.00 | Low |
| 22 | 0.0295 | 1.23 | Medium |
| 20 | 0.0358 | 1.49 | Medium-High |
| 18 | 0.0474 | 1.98 | High |
Span Condition Effect on Capacity
The number of continuous spans significantly affects deck capacity:
| Span Condition | Moment Coefficient | Relative Capacity vs Single Span |
|---|---|---|
| Single span | wL^2/8 | 1.0x (baseline) |
| Double span | wL^2/8 (negative at support) | ~1.0x (negative moment governs) |
| Triple span (3+) | wL^2/11.4 (positive) | ~1.4x (positive moment governs) |
Multi-span (3+) conditions carry about 20-40% more load than single span due to reduced positive moment. However, negative moment at interior supports must also be checked.
Composite vs. Non-Composite Deck
Composite deck has embossments that bond to the concrete, so the deck acts as bottom reinforcement. Eliminates bottom rebar. Used for floor systems.
Non-composite (form) deck is permanent formwork only. Concrete slab is designed as reinforced concrete with conventional rebar. Used where fire rating requires minimum concrete cover over the deck.
Deflection Limits
- Construction (before concrete): L/180 or 3/4 inch, whichever is less (SDI/IBC)
- Floor composite slab (live load): L/360
- Roof deck (total load): L/240
- Roof deck (live load): L/360
How the Calculator Works
The calculator uses effective section properties per AISI S100 for the specified deck profile. Positive and negative moment capacities are checked for multi-span conditions. Shear capacity includes web shear and web crippling at supports. Deflection is computed using standard beam formulas.
Worked Example — Roof Deck Selection
Problem: Select a roof deck for a 6 ft span in a 3-span continuous condition. Total load = 50 psf (dead + live). Deflection limit: L/240.
Step 1 — Required moment capacity
Span: L = 6 ft = 72 in
Load: w = 50 psf × 1 ft tributary = 50 lb/ft per foot of width
For 3-span continuous, positive moment coefficient = wL²/11.4:
Mu = 50 × 6² / 11.4 = 158 lb-ft/ft = 1,894 lb-in/ft
With LRFD factored load (1.2D + 1.6L), assume D = 10 psf, L = 40 psf:
wu = 1.2 × 10 + 1.6 × 40 = 76 psf
Mu = 76 × 36 / 11.4 = 240 lb-ft/ft = 2,880 lb-in/ft
Step 2 — Select deck profile
Try 1.5B (narrow rib), 22 gauge (t = 0.0295 in)
Effective section properties (from manufacturer's table):
Positive Ma (allowable) ≈ 2,500 lb-in/ft for 22 ga, 3-span
Negative Ma ≈ 2,200 lb-in/ft
Service moment: 1,894 lb-in/ft < 2,500 → OK (positive)
Negative moment = wL²/9 = 50 × 36 / 9 = 200 lb-ft/ft = 2,400 lb-in/ft
2,400 < 2,500 → Need to check... 2,400 > 2,200 negative capacity → MARGINAL
Upgrade to 22 ga 1.5W (wide rib):
Positive Ma ≈ 3,200 lb-in/ft
Negative Ma ≈ 2,800 lb-in/ft
→ Both OK ✓
Step 3 — Deflection check
Service load: w = 50 psf
I_eff ≈ 0.180 in⁴/ft (typical for 1.5W, 22 ga)
E = 29,500 ksi
Δ = 5wL⁴ / (384EI) = 5 × 50/12 × 72⁴ / (384 × 29,500,000 × 0.180)
Δ = 5 × 4.17 × 26,873,856 / (2,030,400,000)
Δ = 0.276 in
L/240 = 72/240 = 0.30 in → 0.276 < 0.30 ✓
The 1.5W 22-gauge roof deck in a 3-span condition works for this 6 ft span at 50 psf total load.
Worked Example — Composite Floor Deck
Problem: A composite floor deck spans 10 ft between beams. The slab consists of 2-inch composite deck with 4.5 inches of normal-weight concrete (total slab depth = 6.5 inches). Superimposed dead load = 25 psf, live load = 100 psf. Determine the allowable span.
Step 1 — Slab weight
2" composite deck (22 ga): 1.23 psf
4.5" normal concrete: 4.5/12 × 150 = 56.25 psf
Total slab weight: 57.5 psf
Total dead load: 57.5 + 25 = 82.5 psf
Step 2 — Construction stage (before concrete cures)
Wet concrete + deck: 57.5 psf
Construction load: 20 psf (SDI minimum)
Total: 77.5 psf
For 2" deck, 22 ga, 3-span:
Construction span capacity ≈ 8-10 ft (bending governs)
→ 10 ft span is at the upper limit. May require shoring during construction.
Step 3 — Composite slab capacity (after concrete cures)
Total slab: 6.5" total depth, 2" deck acting as reinforcement
Superimposed load: 25 + 100 = 125 psf
Typical composite slab capacity (2" deck, 4.5" NW concrete, #6 mesh):
10 ft span: 130-180 psf superimposed (varies by manufacturer)
125 psf < 140 psf (conservative estimate) → OK ✓
For the specific capacity, use the manufacturer's load table for the
exact deck profile and concrete strength.
Connection and Fastening Requirements
Deck-to-structure connections
| Connection Type | Fastener | Spacing | Requirement |
|---|---|---|---|
| Deck to steel beam (arc weld) | 5/8" arc spot weld | 12" max at supports | Weld washer for t < 0.028 in |
| Deck to steel beam (screw) | #12 self-drilling screw | 12" max at supports | Min 3 per sheet width |
| Deck to steel beam (powder actuated) | PAF pin | 12" max at supports | Check diaphragm capacity |
| Side laps (screw) | #10 self-drilling screw | 24" to 36" max | Prevents buckling |
| Side laps (weld) | 1" seam weld | 36" max | For high-diaphragm demand |
Minimum support bearing
| Condition | Minimum End Bearing | Minimum Interior Bearing |
|---|---|---|
| 1.5" deck | 1.5 in | 3 in |
| 2" deck | 1.5 in | 3 in |
| 3" deck | 2.0 in | 4 in |
Shear stud requirements (composite deck)
For composite beam design (AISC Chapter I):
Number of studs = Vh / Qn
Vh = horizontal shear force = min(0.85f'c × Ac, As × Fy)
Qn = nominal shear strength of one stud per AISC Table 3-21
Minimum: 1 stud per flute (per rib) for deck ribs perpendicular to beam
Stud diameter: ≤ 2.5 × base metal thickness (unless welded through deck)
Typical: 3/4" diameter × 4-3/8" headed studs through 2" composite deck
Steel Deck Diaphragm Capacity — Quick Reference
Diaphragm capacity depends on the deck profile, gauge, connection type, and span condition. Values below are typical ranges for seismic design.
| Profile | Gauge | Arc Weld (lb/ft) | Screw (lb/ft) | Typical Application |
|---|---|---|---|---|
| 1.5B | 22 | 300-400 | 250-350 | Light roof diaphragm |
| 1.5W | 22 | 400-550 | 350-500 | Standard roof diaphragm |
| 1.5W | 20 | 500-700 | 450-650 | Heavy roof diaphragm |
| 2.0 composite | 22 | 350-500 | 300-450 | Floor diaphragm |
| 3.0 composite | 20 | 600-900 | 500-800 | Heavy floor diaphragm |
Values are nominal shear strength per foot of deck width. Actual capacity must be verified with manufacturer's ICC-ES report for the specific profile and connection pattern.
Common Deck-to-Beam Connection Details
The following table summarizes the standard connection details for attaching steel deck to supporting steel framing. Proper selection depends on the deck profile, gauge, loading, and diaphragm shear requirements.
| Connection Detail | Fastener Type | Deck Gauge Range | Fastener Size | Weld Time (sec) | Typical Capacity (lb/fastener) | Best Use |
|---|---|---|---|---|---|---|
| Arc spot weld, no washer | Weld stud | 22 ga and thicker | 5/8" dia minimum | 3-5 | 1,800-2,500 | Standard roof and floor deck |
| Arc spot weld, weld washer | Weld stud + washer | 24 ga and thinner | 5/8" dia minimum | 5-8 | 1,200-1,800 | Thin deck (26 ga, 24 ga) |
| Fillet weld (perimeter) | Shielded arc weld | 20 ga and thicker | 1" min length | 8-12 per weld | 1,500-2,200 | Heavy floor deck, seismic |
| Self-drilling screw | #12 hex-head screw | 22-26 ga | #12 x 1-1/4" | N/A | 600-1,000 | Screw-down roof deck |
| Self-drilling screw | #14 hex-head screw | 18-22 ga | #14 x 1" | N/A | 800-1,200 | Heavy floor deck |
| Powder-actuated fastener | PAF drive pin | 22-26 ga | 0.145" dia pin | N/A | 400-700 | Concrete-filled deck, retrofit |
| Side lap screw | #10 pancake-head | All gauges | #10 x 3/4" | N/A | 200-400 (shear) | Side lap stitch, all profiles |
| Side lap weld | 1" seam weld | 20 ga+ | 1" long | 4-6 per weld | 400-600 (shear) | High-diaphragm-demand applications |
Key notes on connection details:
- Arc spot welds are the most common and economical connection for deck-to-steel-beam attachment. They require access to the top flange and are not suitable for deck over concrete or wood supports.
- Weld washers (also called "ferrule washers" or "burn-through washers") are required when the deck thickness is less than 0.028 inches (thinner than 22 gauge) to prevent burn-through during welding.
- Screw attachments allow installation from the top side without welding equipment, making them preferred for field modifications and small projects.
- Powder-actuated fasteners are used primarily for retrofit or when welding is impractical. Their capacity is lower than arc spot welds, so closer spacing may be required.
- Side lap connections (screws or welds) connect adjacent deck sheets along their longitudinal edges. They are critical for diaphragm shear transfer and preventing panel separation under load. Typical spacing is 24 to 36 inches on center, but may need to be as tight as 12 inches for high seismic or wind diaphragm demands.
Frequently Asked Questions
What is the difference between composite and non-composite metal deck? Composite metal deck has embossments or other shear transfer features that bond the deck to the concrete fill, creating a reinforced composite slab where the deck acts as the bottom reinforcement. Non-composite (form) deck serves only as formwork for the concrete during construction; after the concrete cures, the slab strength is determined by conventional reinforced concrete design. Composite deck is more economical for floor systems because it eliminates the need for bottom reinforcement bars.
How does the number of spans affect deck capacity? Multi-span (continuous) deck has higher load capacity than single-span deck because the negative moment at interior supports partially offsets the positive moment at midspan, resulting in lower maximum moment for the same load. A three-span condition typically carries about 20% more load than a single span of the same length. However, the negative moment at supports may govern for certain load patterns, so the design must check all critical sections.
What deflection limits apply to metal deck? SDI and IBC typically limit the deflection of metal deck under construction loads (before concrete is placed) to L/180 or 3/4 inch, whichever is less. For composite floor deck under service loads, the concrete slab deflection limit is typically L/360 for live load. For roof deck, the deflection limit is typically L/240 for total load. These limits prevent ponding on roofs and ensure adequate flatness for floor finishes.
What is the difference between narrow rib and wide rib deck? Narrow rib (NR or B) profiles have shorter flutes (about 1.5 inch width) providing more bearing surface for the concrete but less space for reinforcement and services. Wide rib (WR or W) profiles have wider flutes (about 2.5 inch width) allowing more room for reinforcing bars, electrical conduit, and mechanical penetrations. Wide rib profiles generally have higher moment capacity due to the wider compression flange, but may require more concrete fill to achieve the same fire rating.
How do I specify metal deck on construction drawings? Deck specifications should include: (1) deck type (e.g., 1.5B22 for 1.5-inch deep, narrow rib, 22 gauge), (2) galvanized coating weight (G60 or G90), (3) span condition (single, double, or triple+), (4) connection type and spacing (arc weld, screw, or PAF), (5) side lap fastener spacing, and (6) any special requirements like diaphragm capacity or acoustic insulation. Always reference the SDI Standards and the specific manufacturer's catalog for non-standard profiles.
What is the typical cost of steel deck per square foot? As of 2026, steel roof deck costs approximately $3-6 per square foot installed (depending on gauge and profile), while composite floor deck costs approximately $4-8 per square foot. The cost of concrete fill adds $5-10 per square foot depending on slab thickness and concrete type. Total composite floor system cost (deck + concrete + reinforcement + studs) typically runs $15-25 per square foot, making it competitive with flat-plate concrete construction for spans over 20 feet.
How does galvanizing affect deck corrosion resistance, and when is G60 versus G90 required? Galvanized steel deck receives a zinc coating specified by weight: G60 means 0.60 oz/ft² of zinc (total both sides) and G90 means 0.90 oz/ft². G60 is the standard specification for most roof and floor deck applications in enclosed buildings where the deck is protected from weather. G90 provides approximately 50% more zinc and is specified for exposed or humid environments such as parking structures, industrial buildings with chemical exposure, or coastal locations within 1 mile of saltwater. For highly corrosive environments, stainless steel deck (Type 304 or 316) is used at significantly higher cost. Galvanized coating thickness is approximately 0.0008 inches per side for G60 and 0.0012 inches per side for G90. The coating adds roughly 2-4% to the bare steel weight, which is negligible for structural calculations but should be noted in material specifications.
What are acoustic deck properties, and when should acoustic metal deck be specified? Acoustic metal deck (also called acoustical deck) has perforated webs or flanges with a fiberglass or mineral wool sound-absorbing pad bonded to the interior surface. The perforations allow sound energy to enter the absorptive material, reducing sound transmission by 3-8 dB compared to solid deck of the same profile. Typical Noise Reduction Coefficient (NRC) values range from 0.60 to 0.85 for acoustic deck versus 0.05-0.10 for standard solid deck. Acoustic deck is specified in gymnasiums, auditoriums, natatoriums, open-plan offices, and mechanical equipment rooms where reverberation control is important. The acoustic perforations do not significantly reduce the structural capacity of the deck when the perforation pattern follows the manufacturer's ICC-ES evaluated pattern (typically 20-30% open area in the web only, not the flanges). Acoustic deck costs approximately 30-50% more than standard deck and is available in limited profiles (typically 1.5B, 1.5W, and 3-inch composite).
What are the side lap fastening requirements for steel deck diaphragm design? Side lap fasteners connect adjacent deck sheets along their longitudinal edges and are essential for diaphragm shear transfer and preventing panel separation. The required spacing depends on the diaphragm shear demand, deck profile, gauge, and the type of structural connection at supports. For typical roof deck diaphragms with moderate wind loads, side lap fasteners at 36 inches on center are sufficient. For high seismic or wind diaphragm demands, spacing may need to be reduced to 24 inches or even 12 inches on center. The SDI Diaphragm Design Manual provides tables relating side lap fastener spacing to diaphragm shear capacity. Side laps can be fastened with #10 self-drilling screws (most common), 1-inch seam welds (highest capacity), or proprietary clinch tools. For spans over 8 feet, side lap connections are also important for preventing visible waviness ("oil-canning") in the flat areas of the deck between flutes.
What is the typical deck installation sequence for a multi-story steel building? The steel deck installation sequence follows the steel erection sequence and is closely coordinated with safety planning. The typical sequence is: (1) Erect the steel framing for a floor, completing all moment connections, splices, and bracing for that tier. (2) Install safety cables and perimeter fall protection on the completed framing. (3) Place metal deck sheets starting at one corner, progressing across the bay. Sheets are placed with the male edge overlapping the female edge of the previously placed sheet. (4) Attach deck to the steel beams at all supports using arc spot welds or screws, typically at 12 inches on center maximum. (5) Install side lap fasteners at the specified spacing. (6) Install shear studs through the deck into the beam top flanges (for composite construction). (7) Place welded wire reinforcement (if required). (8) Pour concrete. This sequence repeats floor by floor, typically with 2-3 floors of steel erected ahead of the deck installation to maintain safe working platforms. OSHA requires that deck be installed and attached before workers can access the area, and unattached deck sheets are considered an unstable walking surface.
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