EN 14399 — High-Strength Structural Bolting Assemblies

EN 14399 is the harmonized European standard for high-strength structural bolting assemblies for preloading. It defines the complete assembly — bolt, nut, and washer(s) — as a system. The standard is published in 10 parts:

Part Title Scope
1 General requirements Common provisions, evaluation of conformity
2 Suitability for preloading Testing for preloaded assemblies
3 System HR — Hexagon bolt and nut assemblies M12-M36, 8.8 and 10.9
4 System HV — Hexagon bolt and nut assemblies M12-M36, 10.9 only
5 Plain washers Hardened and tempered
6 Plain chamfered washers Hardened and tempered
7 System HR — Countersunk head bolt assemblies M12-M36
8 System HV — Hexagon fitting bolt and nut assemblies M12-M36
9 System HR or HV — Direct tension indicators Bolt assemblies with DTI
10 System HRC — Bolt and nut assemblies with calibrated preload M12-M36, 10.9, torsion-shear bolts

HR vs HV Bolt Systems

HR System (EN 14399-3)

The HR system uses hexagon head bolts and nuts where the bolt thread is in the shear plane. HR bolts are available in property classes 8.8 and 10.9. The preload is achieved through controlled tightening with calibrated equipment.

Key features:

HV System (EN 14399-4)

The HV system uses hexagon fitting bolt assemblies with larger across-flats dimensions, designed so the thread is NOT in the shear plane. HV bolts are supplied only in property class 10.9 and are tightened by the combined method (snug-tight + prescribed rotation).

Key features:

Feature HR System (EN 14399-3) HV System (EN 14399-4)
Property classes 8.8, 10.9 10.9 only
Thread in shear plane Permitted Not permitted
Tightening method Torque-controlled Combined (snug + turn)
Washers HR flat washers HV chamfered washers
Typical application General structural Slip-resistant, fatigue

k-Class System — Nut Factor Classification

EN 14399 defines k-classes (K0, K1, K2) to describe the scatter of the nut factor k (ratio of tightening torque to induced preload):

T = k × d × F_p,C

k-Class k-range Standard deviation Application
K0 0.10 - 0.16 ≤ 0.02 Laboratory, special calibration
K1 0.10 - 0.16 ≤ 0.04 Controlled lubricated assemblies
K2 0.08 - 0.20 ≤ 0.06 General structural, as-supplied

For construction in EN 1090-2, k-class K2 is the default (as-supplied condition). k-class K1 is required for slip-resistant connections where preload reliability is critical.


EN 14399 Preload Forces — F_p,C

The design preload force per EN 1993-1-8 Clause 3.11(1):

F_p,C = 0.7 × f_ub × A_s

Where f_ub is the ultimate tensile strength of the bolt material and A_s is the tensile stress area per EN ISO 898-1.

Bolt Size A_s (mm²) F_p,C HR 8.8 (kN) F_p,C HR 10.9 (kN) F_p,C HV 10.9 (kN)
M12 84.3 47.2 59.0 59.0
M16 157 87.9 109.9 109.9
M20 245 137.2 171.5 171.5
M22 303 169.7 212.1 212.1
M24 353 197.7 247.1 247.1
M27 459 257.0 321.3 321.3
M30 561 314.2 392.7 392.7
M36 817 457.5 571.9 571.9

Tightening Torques per EN 14399 — k-Class K2

For k-class K2 (general structural, as-supplied with k = 0.14):

Bolt Size HR 8.8 (N·m) HR 10.9 (N·m) HV 10.9 (N·m)
M12 79 99 99
M16 197 246 246
M20 384 480 480
M22 523 654 654
M24 664 830 830
M27 972 1215 1215
M30 1319 1649 1649
M36 2306 2883 2883

Note: These torque values assume k = 0.14 (the mid-range of k-class K2). In practice, k can vary between 0.08 and 0.20 within K2. On-site calibration per EN 1090-2 Clause 8.4 is mandatory.


Tightening Torques — Surface Condition Corrections

The nut factor k depends on lubrication and surface condition. Apply corrections to the K2 reference values:

Surface Condition Typical k Correction Factor Example: M20 HR 10.9
As-supplied (reference) 0.14 × 1.00 480 N·m
Lightly oiled 0.12 × 0.86 413 N·m
Zinc flake coated 0.13 × 0.93 446 N·m
Hot-dip galvanized 0.18 × 1.29 618 N·m
Clean dry (unlubricated) 0.20 × 1.43 686 N·m
MoS₂ lubricated 0.10 × 0.71 341 N·m

Direct Tension Indicators (DTI) — EN 14399-9

Direct tension indicators (also called load-indicating washers) provide visual confirmation that the required preload has been achieved. Per EN 14399-9, DTIs are used with HR or HV systems with standard bolts, nuts, and a hardened washer on top of the DTI.

DTI method per EN 1090-2:

  1. Assemble connection with DTI under bolt head or nut
  2. Snug-tighten to bring plies into firm contact
  3. Further tighten until DTI protrusions compress to the specified gap (typically 0.4 mm feeler gauge cannot enter)
  4. Visual verification — no additional measurement equipment required

DTIs eliminate the uncertainty of torque-based tightening by measuring actual bolt tension directly.


Installation and QC per EN 1090-2

EN 1090-2 mandates the following for preloaded bolting assemblies:

Requirement Clause Action
Bolt assembly traceability 7.5.2 Certificate 3.1 per EN 10204
Torque wrench calibration 8.4 Within 12 months, ±4% accuracy
Pre-installation verification test 8.5.4 Representative sample of bolt assemblies
On-site tightening procedure 8.5.5 Snug-tight + full tightening, systematic sequence
Inspection after tightening 12.5.3 Visual + random torque audit

Design Verification — Slip Resistance per EN 1993-1-8

For Category C (slip-resistant at SLS) connections per EN 1993-1-8 Clause 3.9:

F_s,Rd = k_s × n × μ × F_p,C / γ_M3

Where:

Surface Treatment Slip Factor μ F_s,Rd M20 8.8 (kN/bolt)
As-rolled, unpainted 0.20 22.0
Grit-blasted, unpainted 0.40 43.9
Grit-blasted + metal spray 0.50 54.9
Grit-blasted + alkali-zinc 0.40 43.9
Hot-dip galvanized + wire brush 0.30 32.9

Frequently Asked Questions

What is the difference between EN 14399 HR and HV bolt assemblies?

HR assemblies (EN 14399-3) are standard hexagon bolt systems available in 8.8 and 10.9 with the thread permitted in the shear plane. HV assemblies (EN 14399-4) have larger across-flats dimensions, are 10.9 only, and are designed so the thread is excluded from the shear plane. HR is generally torque-controlled; HV uses the combined snug-tight plus prescribed rotation method per EN 1090-2.

Which k-class should I specify for structural connections?

For general structural connections per EN 1993-1-8, k-class K2 (k = 0.08-0.20, σ ≤ 0.06) is the default specification. For slip-resistant connections where preload reliability is critical (e.g., fatigue-loaded joints, Category C connections), specify k-class K1 (k = 0.10-0.16, σ ≤ 0.04) with controlled lubrication. k-class K0 is reserved for laboratory applications and special calibrations.

How are EN 14399 preload values verified on site?

On-site verification follows EN 1090-2 Clause 12.5.3: systematic visual inspection of all bolts for full tightening, plus random torque audit of at least 5% of bolts (minimum 2 per connection). The audit torque is 1.10 × reference tightening torque. If any bolt in the sample fails, audit 100% of bolts in the connection. For DTI assemblies (EN 14399-9), a 0.4 mm feeler gauge must not enter more than 10% of the DTI circumference.

What torque should I use for M24 HV 10.9 bolts to concrete-encased column splices?

For M24 HV 10.9 bolts with k-class K2 (as-supplied, k = 0.14), the reference torque is 830 N·m. For hot-dip galvanized bolts (k = 0.18), increase to 1,067 N·m. Always perform a pre-installation verification test per EN 1090-2 on a representative sample of the assembly delivered to site, as the actual k factor for the batch may differ from nominal values.


Related Pages


Educational reference only. Preload values per EN 14399 and EN 1993-1-8:2005 Clause 3.11. Torque values are approximate and depend on the actual k factor of the delivered assembly. Perform pre-installation verification per EN 1090-2 Clause 8.5.4. Results are PRELIMINARY — NOT FOR CONSTRUCTION without independent verification by a qualified structural engineer.

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