Design Framework — EN 1993-1-3
EN 1993-1-3 supplements EN 1993-1-1 for cold-formed members and sheeting. Key differences from hot-rolled design:
| Aspect | Hot-Rolled (EN 1993-1-1) | Cold-Formed (EN 1993-1-3) |
|---|---|---|
| Section class | Usually 1 or 2 | Often Class 4 (slender) |
| Local buckling | Cross-section classification | Effective width method |
| Distortional buckling | Not considered | Must be checked (Clause 5.5) |
| Shear lag | Not critical for standard rolled | Consider for wide flanges |
| Material | EN 10025 | EN 10149, EN 10346 |
| Thickness range | Usually > 3 mm | 0.45-8 mm typical |
Steel Grades for Cold-Formed Sections
| Grade | f_yb (MPa) | f_u (MPa) | Typical Application |
|---|---|---|---|
| S220GD | 220 | 300 | Light purlins, cladding |
| S250GD | 250 | 330 | Standard purlins |
| S280GD | 280 | 360 | Intermediate strength |
| S320GD | 320 | 390 | Main members |
| S350GD | 350 | 420 | Heavy purlins, structural |
| S550GD | 550 | 560 | High-strength applications |
Effective Width Method — Clause 4.4
For Class 4 cold-formed sections, the effective cross-section is calculated per EN 1993-1-5.
Flat Compression Elements (Internal)
b_eff = ÃÂÃÂ ÃÂÃÂ b
Where ÃÂÃÂ is the reduction factor:
ÃÂà= 1.0 for ÃÂûÃÂÃÂ_p âÃÂä 0.748
ÃÂà= (ÃÂûÃÂÃÂ_p - 0.188) / ÃÂûÃÂÃÂ_pÃÂò for ÃÂûÃÂÃÂ_p > 0.748
Where ÃÂûÃÂÃÂp = (b/t) / (28.4 ÃÂàÃÂõ ÃÂàâÃÂÃÂ(kÃÂÃÂ))
Flat Compression Elements (Outstand)
ÃÂà= 1.0 for ÃÂûÃÂÃÂ_p âÃÂä 0.748
ÃÂà= (ÃÂûÃÂÃÂ_p - 0.188) / ÃÂûÃÂÃÂ_pÃÂò for ÃÂûÃÂÃÂ_p > 0.748
Where k_ÃÂÃÂ depends on edge restraint conditions.
Distortional Buckling — Clause 5.5
Distortional buckling is unique to cold-formed sections — the flange and lip assembly rotates relative to the web. The critical elastic distortional buckling stress ÃÂÃÂ_cr,d must be determined using:
- Numerical analysis (finite strip, e.g., CUFSM)
- Simplified methods per ANNEX E of EN 1993-1-3
- Manufacturer design tables
The relative slenderness for distortional buckling:
ÃÂûÃÂÃÂ_d = âÃÂÃÂ(f_yb / ÃÂÃÂ_cr,d)
Reduction factor: ÃÂÃÂ_d = 1.0 for ÃÂûÃÂÃÂ_d âÃÂä 0.65
ÃÂÃÂ_d = 1.47 - 0.723 ÃÂàÃÂûÃÂÃÂ_d for 0.65 < ÃÂûÃÂÃÂ_d âÃÂä 1.38
ÃÂÃÂ_d = 0.66 / ÃÂûÃÂÃÂ_d for ÃÂûÃÂÃÂ_d > 1.38
Worked Example — Lipped Channel Purlin
| Parameter | Value |
|---|---|
| Section | Lipped channel 200ÃÂÃÂ65ÃÂÃÂ20ÃÂÃÂ2.0 (C200-20) |
| Steel grade | S350GD (f_yb = 350 MPa) |
| Span | 6.0 m (simply supported) |
| Purlin spacing | 1.5 m |
| Load | 0.6 kN/mÃÂò dead + 0.75 kN/mÃÂò imposed |
Section Properties
| Property | Value |
|---|---|
| A_gross | 654 mmÃÂò |
| I_y | 374 ÃÂà10âÃÂô mmâÃÂô |
| I_z | 46 ÃÂà10âÃÂô mmâÃÂô |
| W_el,y | 37.4 ÃÂà10ÃÂó mmÃÂó |
Effective Section (Web in Bending)
| Parameter | Value |
|---|---|
| Web depth h_w | 200 - 2ÃÂÃÂ2 = 196 mm |
| t | 2.0 mm |
| h_w / t | 98 |
| ÃÂõ = âÃÂÃÂ(235/350) | 0.82 |
| k_ÃÂÃÂ (web in bending) | 23.9 (internal element) |
| ÃÂûÃÂÃÂ_p | (98) / (28.4 ÃÂà0.82 ÃÂàâÃÂÃÂ23.9) = 0.87 |
| ÃÂà| (0.87 - 0.188) / 0.87ÃÂò = 0.90 |
| b_eff | 0.90 ÃÂÃÂ 196 = 176 mm |
Bending Resistance
M_c,Rd = W_eff ÃÂàf_yb / ÃÂó_M0
With the reduced web depth, W_eff âÃÂà32.5 ÃÂà10ÃÂó mmÃÂó
M_c,Rd = 32.5ÃÂÃÂ10ÃÂó ÃÂà350 / 1.00 = 11.4 kNÃÂ÷m
This is approximately 15% lower than the gross section capacity of 13.1 kNÃÂ÷m, reflecting the effective width reduction.
Fastening and Connections — Clause 8
| Fastener Type | EN Standard | Typical Spacing |
|---|---|---|
| Self-drilling screw | EN ISO 15480 | 300-600 mm |
| Self-tapping screw | EN ISO 15481 | 200-400 mm |
| Blind rivet | EN ISO 15977 | 300-500 mm |
| Powder-actuated fastener | — | 200-400 mm |
Minimum edge distance for screw connections: 3 ÃÂÃÂ d (or 1.5 ÃÂÃÂ d for the sheeting manufacturer's recommendation). End distance: 3 ÃÂÃÂ d minimum.
Frequently Asked Questions
What is the difference between local buckling and distortional buckling in cold-formed steel?
Local buckling involves the buckling of individual plate elements (flange, web) with the intersection lines remaining straight. Distortional buckling involves rotation of the entire flange-lip assembly about the flange-web junction, causing cross-sectional distortion. Distortional buckling typically governs for lipped channels with intermediate spans (3-8 m) and is checked per EN 1993-1-3 Clause 5.5 using the critical buckling stress ÃÂÃÂ_cr,d.
What effective width method does EN 1993-1-3 use for cold-formed sections?
EN 1993-1-3 references EN 1993-1-5 for the effective width method. The plate slenderness ÃÂûÃÂÃÂp = (b/t) / (28.4ÃÂõâÃÂÃÂkÃÂÃÂ) determines the reduction factor ÃÂÃÂ. For ÃÂûÃÂÃÂ_p âÃÂä 0.748, ÃÂà= 1.0 (no reduction). For slender elements, ÃÂà= (ÃÂûÃÂÃÂ_p - 0.188) / ÃÂûÃÂÃÂ_pÃÂò. The effective widths are summed to form the effective cross-section for resistance calculations.
Related Pages
- HSS Section Properties — CHS, RHS, SHS tables
- Compact Section Limits — Class 1-4 per Table 5.2
- European Steel Properties — fy/fu mechanical properties
- All European References
Educational reference only. Design per EN 1993-1-3:2006 and EN 1993-1-5:2006. Effective width method per Clause 4.4. Distortional buckling per Clause 5.5. Verify section geometry against manufacturer datasheets. Results are PRELIMINARY — NOT FOR CONSTRUCTION without independent verification.
Effective Width Method -- EN 1993-1-3 Clause 5.2
The heart of cold-formed design per EN 1993-1-3 is the effective width method, which accounts for local buckling of thin plate elements at stresses below yield. Key steps:
- Determine stress distribution in each plate element (compression, bending, or combined)
- Calculate buckling factor k_sigma based on stress ratio psi and support conditions (Table 5.3 for internal compression elements, Table 5.4 for outstands)
- Compute plate slenderness lambda*p = sqrt(Fy / sigma_cr) where sigma_cr = k_sigma * pi^2 _ E _ t^2 / (12 _ (1 - nu^2) * b^2)
- Determine reduction factor rho from EN 1993-1-5 Section 4.4:
- Internal compression: rho = (lambda_p - 0.055*(3+psi)) / lambda_p^2 <= 1.0
- Outstand compression: rho = (lambda_p - 0.188) / lambda_p^2 <= 1.0
- Effective width beff = rho * b (for each element)
- Effective section properties computed from the reduced (effective) cross-section
- Shift of neutral axis eN accounted for in bending resistance
Worked Example: Lipped Channel Web in Bending
Given: C 200 x 75 x 20 x 2.0 (S350GD, Fy = 350 N/mm^2)
- Web: h = 200 mm, t = 2.0 mm (internal element in bending, psi = -1)
- k_sigma = 23.9 (pure bending, simply supported edges)
sigma_cr = 23.9 * pi^2 * 210000 * 2.0^2 / (12 * 0.91 * 200^2)
= 23.9 * 9.870 * 210000 * 4.0 / (12 * 0.91 * 40000)
= 23.9 * 8,290,800 / 436,800
= 198,110,120 / 436,800
= 453.6 N/mm^2
lambda_p = sqrt(350 / 453.6) = sqrt(0.771) = 0.878
rho = (0.878 - 0.055 * (3 - 1)) / 0.878^2 = (0.878 - 0.110) / 0.771 = 0.768 / 0.771 = 0.996
beff = 0.996 * 200 = 199.2 mm (near-full effective)
At this slenderness, the web is effectively fully effective for bending. For a thinner 1.0 mm web: lambda_p = sqrt(350 / 113.4) = 1.758, rho = (1.758 - 0.110)/3.091 = 0.533, beff = 107 mm -- over 46% reduction.
Connection Design for Cold-Formed Steel (EN 1993-1-3 Clause 8)
Cold-formed steel connections use self-drilling screws, blind rivets, or bolts (in thicker members). Key design checks differ from hot-rolled connections:
| Failure Mode | Governing Parameter | Typical Capacity (t=2.0mm S350) |
|---|---|---|
| Bearing (t/t < 1.0) | alpha*b * d _ t * fu / gamma_M2 | 2.0-5.0 kN per fastener |
| Tilting + bearing | 2.1 _ sqrt(d _ t^3) * fu / gamma_M2 | 3.0-8.0 kN per fastener |
| Screw shear | 0.65 _ As _ fu,s / gamma_M2 | 4.0-12.0 kN per screw (varies) |
| Net section tension | 0.9 _ Anet _ fu / gamma_M2 | Depends on spacing |
| Pull-out (screw) | 0.65 _ d _ t * fu / gamma_M2 | 1.5-4.0 kN per screw |
| Pull-over (sheet) | 0.65 _ dw _ t * fu / gamma_M2 | 2.0-6.0 kN per screw |
For thin sheet (t <= 2.0 mm), bearing and tilting/bearing typically govern. Screw spacing minimums: 3d edge distance, 5d end distance in direction of load.
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