EN 1993-1-3 Cold-Formed Steel — Cold-Formed Design per Eurocode 3

Complete guide to cold-formed steel member design per EN 1993-1-3:2006. Effective width method, distortional buckling, local buckling interaction, lipped channel sections, Z-sections, and sheeting. Worked example with lipped channel purlin in S350GD.

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Design Framework — EN 1993-1-3

EN 1993-1-3 supplements EN 1993-1-1 for cold-formed members and sheeting. Key differences from hot-rolled design:

Aspect Hot-Rolled (EN 1993-1-1) Cold-Formed (EN 1993-1-3)
Section class Usually 1 or 2 Often Class 4 (slender)
Local buckling Cross-section classification Effective width method
Distortional buckling Not considered Must be checked (Clause 5.5)
Shear lag Not critical for standard rolled Consider for wide flanges
Material EN 10025 EN 10149, EN 10346
Thickness range Usually > 3 mm 0.45-8 mm typical

Steel Grades for Cold-Formed Sections

Grade f_yb (MPa) f_u (MPa) Typical Application
S220GD 220 300 Light purlins, cladding
S250GD 250 330 Standard purlins
S280GD 280 360 Intermediate strength
S320GD 320 390 Main members
S350GD 350 420 Heavy purlins, structural
S550GD 550 560 High-strength applications

Effective Width Method — Clause 4.4

For Class 4 cold-formed sections, the effective cross-section is calculated per EN 1993-1-5.

Flat Compression Elements (Internal)

b_eff = ρ × b

Where ρ is the reduction factor:

ρ = 1.0 for λ̄_p ≤ 0.748

ρ = (λ̄_p - 0.188) / λ̄_p² for λ̄_p > 0.748

Where λ̄p = (b/t) / (28.4 × ε × √(kσ))

Flat Compression Elements (Outstand)

ρ = 1.0 for λ̄_p ≤ 0.748

ρ = (λ̄_p - 0.188) / λ̄_p² for λ̄_p > 0.748

Where k_σ depends on edge restraint conditions.


Distortional Buckling — Clause 5.5

Distortional buckling is unique to cold-formed sections — the flange and lip assembly rotates relative to the web. The critical elastic distortional buckling stress σ_cr,d must be determined using:

The relative slenderness for distortional buckling:

λ̄_d = √(f_yb / σ_cr,d)

Reduction factor: χ_d = 1.0 for λ̄_d ≤ 0.65

χ_d = 1.47 - 0.723 × λ̄_d for 0.65 < λ̄_d ≤ 1.38

χ_d = 0.66 / λ̄_d for λ̄_d > 1.38


Worked Example — Lipped Channel Purlin

Parameter Value
Section Lipped channel 200×65×20×2.0 (C200-20)
Steel grade S350GD (f_yb = 350 MPa)
Span 6.0 m (simply supported)
Purlin spacing 1.5 m
Load 0.6 kN/m² dead + 0.75 kN/m² imposed

Section Properties

Property Value
A_gross 654 mm²
I_y 374 × 10⁴ mm⁴
I_z 46 × 10⁴ mm⁴
W_el,y 37.4 × 10³ mm³

Effective Section (Web in Bending)

Parameter Value
Web depth h_w 200 - 2×2 = 196 mm
t 2.0 mm
h_w / t 98
ε = √(235/350) 0.82
k_σ (web in bending) 23.9 (internal element)
λ̄_p (98) / (28.4 × 0.82 × √23.9) = 0.87
ρ (0.87 - 0.188) / 0.87² = 0.90
b_eff 0.90 × 196 = 176 mm

Bending Resistance

M_c,Rd = W_eff × f_yb / γ_M0

With the reduced web depth, W_eff ≈ 32.5 × 10³ mm³

M_c,Rd = 32.5×10³ × 350 / 1.00 = 11.4 kN·m

This is approximately 15% lower than the gross section capacity of 13.1 kN·m, reflecting the effective width reduction.


Fastening and Connections — Clause 8

Fastener Type EN Standard Typical Spacing
Self-drilling screw EN ISO 15480 300-600 mm
Self-tapping screw EN ISO 15481 200-400 mm
Blind rivet EN ISO 15977 300-500 mm
Powder-actuated fastener 200-400 mm

Minimum edge distance for screw connections: 3 × d (or 1.5 × d for the sheeting manufacturer's recommendation). End distance: 3 × d minimum.


Frequently Asked Questions

What is the difference between local buckling and distortional buckling in cold-formed steel?

Local buckling involves the buckling of individual plate elements (flange, web) with the intersection lines remaining straight. Distortional buckling involves rotation of the entire flange-lip assembly about the flange-web junction, causing cross-sectional distortion. Distortional buckling typically governs for lipped channels with intermediate spans (3-8 m) and is checked per EN 1993-1-3 Clause 5.5 using the critical buckling stress σ_cr,d.

What effective width method does EN 1993-1-3 use for cold-formed sections?

EN 1993-1-3 references EN 1993-1-5 for the effective width method. The plate slenderness λ̄p = (b/t) / (28.4ε√kσ) determines the reduction factor ρ. For λ̄_p ≤ 0.748, ρ = 1.0 (no reduction). For slender elements, ρ = (λ̄_p - 0.188) / λ̄_p². The effective widths are summed to form the effective cross-section for resistance calculations.


Related Pages


Educational reference only. Design per EN 1993-1-3:2006 and EN 1993-1-5:2006. Effective width method per Clause 4.4. Distortional buckling per Clause 5.5. Verify section geometry against manufacturer datasheets. Results are PRELIMINARY — NOT FOR CONSTRUCTION without independent verification.

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