EN 1994 Shear Stud Design — Headed Stud Capacity per Eurocode 4
Complete guide to headed shear stud (shear connector) design per EN 1994-1-1:2004 Clause 6.6. Design shear resistance P_Rd, degree of shear connection for composite beams, stud diameters 19 mm, 22 mm, and 25 mm, transverse spacing, and longitudinal arrangement.
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Design Shear Resistance — Clause 6.6.3.1
The design shear resistance of a headed stud is the minimum of:
P_Rd = min(0.8 × f_u × π × d² / 4 / γ_V, 0.29 × α × d² × √(f_ck × E_cm) / γ_V)
Where:
- f_u = ultimate tensile strength of the stud (≤ 500 MPa)
- d = nominal shank diameter of the stud
- γ_V = 1.25 (partial factor for shear connectors)
- f_ck = characteristic cylinder compressive strength of concrete
- E_cm = secant modulus of elasticity of concrete
- α = correction factor = 0.2 × (h_sc / d + 1) for h_sc/d ≥ 4, or = 1.0 for h_sc/d < 4
The first term represents stud shank failure. The second term represents concrete cone failure.
Stud Resistance Table
Stud Grade — EN ISO 13918 (f_u = 450 MPa typical)
| Stud Diameter | h_sc (mm) | h_sc/d | α | Steel Failure | Concrete Failure (C30/37) | P_Rd (kN) |
|---|---|---|---|---|---|---|
| 19 mm | 100 | 5.3 | 1.0 | 81.4 kN | 69.5 kN | 69.5 |
| 19 mm | 125 | 6.6 | 1.0 | 81.4 kN | 69.5 kN | 69.5 |
| 22 mm | 100 | 4.5 | 1.0 | 109.1 kN | 93.2 kN | 93.2 |
| 22 mm | 125 | 5.7 | 1.0 | 109.1 kN | 93.2 kN | 93.2 |
| 25 mm | 100 | 4.0 | 1.0 | 141.4 kN | 120.3 kN | 120.3 |
| 25 mm | 125 | 5.0 | 1.0 | 141.4 kN | 120.3 kN | 120.3 |
For h_sc/d ≥ 4, h_sc ≥ 4d, α = 1.0 (applies to all standard studs). The concrete failure mode governs for all C30/37 concrete.
Effect of Concrete Grade (22 mm stud, h_sc = 100 mm)
| Concrete Grade | f_ck (MPa) | E_cm (GPa) | P_Rd (kN) |
|---|---|---|---|
| C25/30 | 25 | 31.0 | 80.7 |
| C30/37 | 30 | 33.0 | 93.2 |
| C35/45 | 35 | 34.0 | 104.2 |
| C40/50 | 40 | 35.0 | 114.3 |
| C50/60 | 50 | 37.0 | 133.8 |
Degree of Shear Connection — Clause 6.6.1.2
The degree of shear connection η is:
η = N_c / N_c,f
Where N_c is the compressive force in the concrete (from the number of shear connectors) and N_c,f is the compressive force at full shear connection (concrete or steel section capacity, whichever is less).
Minimum Degree of Shear Connection
For steel sections with equal flanges and L ≤ 25 m:
| Span L | Minimum η |
|---|---|
| L ≤ 5 m | 0.40 |
| 5 < L ≤ 10 m | 0.40 + 0.03 × (L - 5) |
| 10 < L ≤ 25 m | 0.55 |
For L = 8 m: minimum η = 0.40 + 0.03 × 3 = 0.49.
Worked Example — IPE 300 Composite Beam
| Parameter | Value |
|---|---|
| Beam | IPE 300, S355 |
| Concrete slab | 150 mm deep, C30/37 |
| Effective width | 1500 mm |
| Span | 8.0 m |
| Studs | 19 mm × 100 mm |
Shear Connection Design
| Parameter | Value |
|---|---|
| P_Rd (19 mm, C30/37) | 69.5 kN |
| N_c,f (full connection) | min(A_a × f_y / γ_M0, b_eff × h_c × 0.85 × f_ck / γ_c) |
| A_a × f_y / γ_M0 | 5380 × 355 / 1.00 = 1910 kN |
| b_eff × h_c × 0.85 f_ck / γ_c | 1500 × 100 × 0.85 × 30 / 1.50 = 2550 kN |
| N_c,f | 1910 kN (steel governs) |
| Studs for full connection | 1910 / 69.5 = 27.5 ≈ 28 studs |
| Minimum η (L = 8 m) | 0.49 |
| Minimum studs | 0.49 × 28 = 14 studs |
| Provide | 20 studs (2 rows of 10, 200 mm spacing) |
Detailing Requirements — Clause 6.6.5
| Parameter | Requirement |
|---|---|
| Stud height h_sc | h_sc ≥ 4d (≥ 76 mm for 19 mm stud) |
| Stud spacing long. | min 5d, max 6 × slab depth or 800 mm |
| Stud spacing trans. | min 4d, max 600 mm |
| Cover to stud edge | min 20 mm in solid slab |
| Stud head diameter | ≥ 1.5d |
| Stud head height | ≥ 0.4d |
Frequently Asked Questions
What is the design shear resistance of a 19 mm headed stud in C30/37 concrete per EN 1994-1-1?
The design resistance of a 19 mm × 100 mm headed stud in C30/37 concrete is P_Rd = 69.5 kN. This is governed by the concrete failure mode (0.29 × α × d² × √(f_ck × E_cm) / γ_V = 69.5 kN) rather than the steel shank failure mode (81.4 kN).
What is the minimum degree of shear connection for composite beams per EN 1994-1-1?
Per Clause 6.6.1.2, the minimum degree of shear connection η depends on the span. For spans ≤ 5 m, η_min = 0.40. For spans > 25 m, η_min = 0.55. Between 5 and 25 m, linear interpolation applies: η = 0.40 + 0.03 × (L - 5). For an 8 m span, η_min = 0.49 (49% of full shear connection).
Related Pages
- Composite Column — CFT per EN 1994-1-1
- EN 1993 Beam Design — Flexural design guide
- European Beam Sizes — IPE, HEA, HEB dimensions
- All European References
Educational reference only. Design per EN 1994-1-1:2004 Clauses 6.6 and 6.7. γ_V = 1.25. f_u for studs per EN ISO 13918 (typical 450 MPa). Verify stud weld quality per EN 14555. Results are PRELIMINARY — NOT FOR CONSTRUCTION without independent verification.
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